{"id":97,"date":"2020-01-13T14:51:08","date_gmt":"2020-01-13T19:51:08","guid":{"rendered":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/?post_type=chapter&#038;p=97"},"modified":"2020-08-14T19:13:43","modified_gmt":"2020-08-14T23:13:43","slug":"plugging-with-zero-speed-switch","status":"publish","type":"chapter","link":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/chapter\/plugging-with-zero-speed-switch\/","title":{"raw":"Plugging with a Zero-Speed Switch","rendered":"Plugging with a Zero-Speed Switch"},"content":{"raw":"When a motor is de-energized, the shaft continues to spin until inertia and friction cause it to slow down and come to a halt. If this condition is undesirable (for example, if we want the motor to stop instantly), we can use a [pb_glossary id=\"740\"]<strong>plugging circuit<\/strong>[\/pb_glossary], which requires a forward \/ reverse motor starter and a [pb_glossary id=\"748\"]<strong>zero-speed switch<\/strong>[\/pb_glossary].\r\n\r\nAlthough the motor operates in one direction only, a reversing magnetic starter is needed.\r\n\r\n<img class=\"aligncenter size-large wp-image-528\" src=\"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/887\/2020\/01\/Zero-Speed-Switch-1-e1581616411919-1024x463.png\" alt=\"\" width=\"1024\" height=\"463\" \/>A zero-speed switch is a switch that is activated by centrifugal forces and is attached either directly or via a belt to the shaft of the motor. To provide [pb_glossary id=\"735\"]<strong>plugging<\/strong>[\/pb_glossary] action, the zero-speed switch must be wired [pb_glossary id=\"742\"]<strong>normally open<\/strong>[\/pb_glossary] so that any motion of the motor shaft will cause the [pb_glossary id=\"767\"]<strong>contacts<\/strong>[\/pb_glossary] to change their state and close.\r\n\r\nTo <strong>plug<\/strong> a motor to a stop, the circuit momentarily reverses the motor while it is rotating in the forward direction, but then de-energizes it before it can build up any momentum in the reverse direction.\r\n\r\nUnder normal operating conditions, the motor is started in the forward direction by pressing the start button. This energizes the forward coil and closes the normally open [pb_glossary id=\"853\"]<strong>2-3 holding contact<\/strong>[\/pb_glossary] in [pb_glossary id=\"852\"]<strong>parallel<\/strong>[\/pb_glossary] with the start button as well as opening the normally open [pb_glossary id=\"868\"]<strong>electrical interlocks<\/strong>[\/pb_glossary] in [pb_glossary id=\"977\"]<strong>series<\/strong>[\/pb_glossary] with the reverse coil.\r\n\r\nThe motor will continue to run and the circuit will operate as a standard [pb_glossary id=\"847\"]<strong>three-wire circuit<\/strong>[\/pb_glossary] providing [pb_glossary id=\"705\"]<strong>low-voltage protection (LVP)<\/strong>[\/pb_glossary] until either the stop button is pressed, or an [pb_glossary id=\"690\"]<strong>overload<\/strong>[\/pb_glossary] occurs.\r\n\r\nWhile the shaft of the motor is spinning, the contacts of the zero-speed switch will change their state, and the forward contact will close. This contact is wired in series with the reverse coil, but cannot energize it so long as the electrical interlock remains open.\r\n\r\nWhen the stop button is pushed, the forward coil is de-energized, dropping out its [pb_glossary id=\"862\"]<strong>armature<\/strong>[\/pb_glossary]. This causes all the contacts associated with that coil to return to their normal condition, including the normally closed electrical interlock.\r\n\r\nSince the shaft of the motor is still spinning in the forward direction due to inertia, the normally open zero-speed switch contacts are being held closed. This means that the instant the stop button is pressed, the reverse coil gets energized, momentarily sending the motor in the reverse direction and cancelling out all of its forward momentum, thus bringing the motor to a halt much quicker.\r\n\r\nThe instant that the shaft of the motor begins to move in the reverse direction, the held-closed forward contacts of the zero-speed switch open and the reverse coil is de-energized before the motor can build up any momentum in the reverse direction.\r\n\r\nThe motor has now been plugged to stop. In practice, this all takes place in a fraction of a second.\r\n\r\n[embed]https:\/\/video.bccampus.ca\/id\/0_9y1x2onx?width=608&amp;height=402&amp;playerId=23448552[\/embed]","rendered":"<p>When a motor is de-energized, the shaft continues to spin until inertia and friction cause it to slow down and come to a halt. If this condition is undesirable (for example, if we want the motor to stop instantly), we can use a <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_740\"><strong>plugging circuit<\/strong><\/a>, which requires a forward \/ reverse motor starter and a <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_748\"><strong>zero-speed switch<\/strong><\/a>.<\/p>\n<p>Although the motor operates in one direction only, a reversing magnetic starter is needed.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-528\" src=\"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/887\/2020\/01\/Zero-Speed-Switch-1-e1581616411919-1024x463.png\" alt=\"\" width=\"1024\" height=\"463\" srcset=\"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/887\/2020\/01\/Zero-Speed-Switch-1-e1581616411919-1024x463.png 1024w, https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/887\/2020\/01\/Zero-Speed-Switch-1-e1581616411919-300x136.png 300w, https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/887\/2020\/01\/Zero-Speed-Switch-1-e1581616411919-768x347.png 768w, https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/887\/2020\/01\/Zero-Speed-Switch-1-e1581616411919-1536x694.png 1536w, https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/887\/2020\/01\/Zero-Speed-Switch-1-e1581616411919-2048x925.png 2048w, https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/887\/2020\/01\/Zero-Speed-Switch-1-e1581616411919-65x29.png 65w, https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/887\/2020\/01\/Zero-Speed-Switch-1-e1581616411919-225x102.png 225w, https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/887\/2020\/01\/Zero-Speed-Switch-1-e1581616411919-350x158.png 350w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/>A zero-speed switch is a switch that is activated by centrifugal forces and is attached either directly or via a belt to the shaft of the motor. To provide <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_735\"><strong>plugging<\/strong><\/a> action, the zero-speed switch must be wired <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_742\"><strong>normally open<\/strong><\/a> so that any motion of the motor shaft will cause the <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_767\"><strong>contacts<\/strong><\/a> to change their state and close.<\/p>\n<p>To <strong>plug<\/strong> a motor to a stop, the circuit momentarily reverses the motor while it is rotating in the forward direction, but then de-energizes it before it can build up any momentum in the reverse direction.<\/p>\n<p>Under normal operating conditions, the motor is started in the forward direction by pressing the start button. This energizes the forward coil and closes the normally open <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_853\"><strong>2-3 holding contact<\/strong><\/a> in <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_852\"><strong>parallel<\/strong><\/a> with the start button as well as opening the normally open <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_868\"><strong>electrical interlocks<\/strong><\/a> in <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_977\"><strong>series<\/strong><\/a> with the reverse coil.<\/p>\n<p>The motor will continue to run and the circuit will operate as a standard <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_847\"><strong>three-wire circuit<\/strong><\/a> providing <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_705\"><strong>low-voltage protection (LVP)<\/strong><\/a> until either the stop button is pressed, or an <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_690\"><strong>overload<\/strong><\/a> occurs.<\/p>\n<p>While the shaft of the motor is spinning, the contacts of the zero-speed switch will change their state, and the forward contact will close. This contact is wired in series with the reverse coil, but cannot energize it so long as the electrical interlock remains open.<\/p>\n<p>When the stop button is pushed, the forward coil is de-energized, dropping out its <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_97_862\"><strong>armature<\/strong><\/a>. This causes all the contacts associated with that coil to return to their normal condition, including the normally closed electrical interlock.<\/p>\n<p>Since the shaft of the motor is still spinning in the forward direction due to inertia, the normally open zero-speed switch contacts are being held closed. This means that the instant the stop button is pressed, the reverse coil gets energized, momentarily sending the motor in the reverse direction and cancelling out all of its forward momentum, thus bringing the motor to a halt much quicker.<\/p>\n<p>The instant that the shaft of the motor begins to move in the reverse direction, the held-closed forward contacts of the zero-speed switch open and the reverse coil is de-energized before the motor can build up any momentum in the reverse direction.<\/p>\n<p>The motor has now been plugged to stop. In practice, this all takes place in a fraction of a second.<\/p>\n<p><a href=\"https:\/\/video.bccampus.ca\/id\/0_9y1x2onx?width=608&#38;height=402&#38;playerId=23448552\">https:\/\/video.bccampus.ca\/id\/0_9y1x2onx?width=608&amp;height=402&amp;playerId=23448552<\/a><\/p>\n<div class=\"glossary\"><span class=\"screen-reader-text\" id=\"definition\">definition<\/span><template id=\"term_97_740\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_740\"><div tabindex=\"-1\"><p>A circuit that utilizes the momentary reversal of the direction of a three-phase motor to bring it to a sudden stop. Can be very hard on the motor and any driven equipment.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_748\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_748\"><div tabindex=\"-1\"><p>A switch that is activated by centrifugal forces and is attached either directly or via a belt to the shaft of the motor.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_735\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_735\"><div tabindex=\"-1\"><p>When a motor is spinning in one direction and is stopped and suddenly re-energized in the opposite direction before the shaft of the motor has time to come to a complete stop.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_742\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_742\"><div tabindex=\"-1\"><p>A contact that under normal conditions does not have continuity through it. When the contact changes its state it permits the flow of current by closing its contacts. Can be associated with pushbuttons, pilot devices or magnetic contactors.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_767\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_767\"><div tabindex=\"-1\"><p>The conducting part of a switch that makes or breaks a circuit.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_853\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_853\"><div tabindex=\"-1\"><p>Also known as a \"maintaining\" contact, these are the <strong>normally open<\/strong> contacts of a magnetic starter that are connected in parallel with the start button in a three-wire control circuit. When using the conventional NEMA numbering system, they get wire numbers \"2\" and \"3.\"<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_852\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_852\"><div tabindex=\"-1\"><p>In electrical terms, refers to a connection where current has more than one path to flow.<\/p>\n<p>Loads connected in parallel will experience the same potential difference (voltage), but may draw different values of current depending upon their individual resistance.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_868\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_868\"><div tabindex=\"-1\"><p>Normally-closed contacts used in forward\/reverse control circuits that prevent both directions coils from being energized at the same time.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_977\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_977\"><div tabindex=\"-1\"><p>In electrical terms, refers to a connection where current has only one path to flow.<\/p>\n<p>Loads connected in series will have the the same value of current flowing through them, and share the total voltage between them. Switches and overcurrent equipment is connected in series with equipment to control and protect it.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_847\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_847\"><div tabindex=\"-1\"><p>In motor control terminology, a three-wire circuit utilizes a <strong>magnetic motor starter<\/strong> with a holding contact, along with momentary contact pushbuttons. A three-wire circuit provides <strong>low-voltage-protection<\/strong>.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_705\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_705\"><div tabindex=\"-1\"><p>Circuits with low-voltage protection will not automatically turn back on when voltage is restored following a power outage. Examples include the microwave or power tools.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_690\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_690\"><div tabindex=\"-1\"><p>A moderate and gradual rise in the value of current over a relatively long period of time that is caused by excessive amounts of current drawn by a motor due to too much load being put on the motor.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_97_862\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_97_862\"><div tabindex=\"-1\"><p>With respect to magnetic contactors, the armature or plunger is the movable part of the magnetic circuit. When a coil is energized the armature is pulled in, opening and\/or closing a set or sets of contacts.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><\/div>","protected":false},"author":422,"menu_order":13,"template":"","meta":{"pb_show_title":"on","pb_short_title":"","pb_subtitle":"","pb_authors":[],"pb_section_license":""},"chapter-type":[],"contributor":[],"license":[],"class_list":["post-97","chapter","type-chapter","status-publish","hentry"],"part":64,"_links":{"self":[{"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapters\/97","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapters"}],"about":[{"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/wp\/v2\/types\/chapter"}],"author":[{"embeddable":true,"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/wp\/v2\/users\/422"}],"version-history":[{"count":25,"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapters\/97\/revisions"}],"predecessor-version":[{"id":1416,"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapters\/97\/revisions\/1416"}],"part":[{"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/parts\/64"}],"metadata":[{"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapters\/97\/metadata\/"}],"wp:attachment":[{"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/wp\/v2\/media?parent=97"}],"wp:term":[{"taxonomy":"chapter-type","embeddable":true,"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapter-type?post=97"},{"taxonomy":"contributor","embeddable":true,"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/wp\/v2\/contributor?post=97"},{"taxonomy":"license","embeddable":true,"href":"https:\/\/pressbooks.bccampus.ca\/basicmotorcontrol\/wp-json\/wp\/v2\/license?post=97"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}