4 Ogee Offset-No Seams
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Study the shop drawing. Remember that the first number for the duct size is always what we “see in the view”. The second number is the depth, or hidden view.
- Calculate the blank sizes.
- Cheek- If we look vertically at the opening size of 4” and the offset of 3”, the dimensions total 7”. The length is given at 7”. So our blank size is 7” x 7”.
- For the wrapper, we use a very specialized formula: (4x(√O²+L²)-L)/3. In our case, we get 7 13/16”. The second dimension comes from the depth, which is given at 6”. That gives us a blank size of 7 13/16” x 6”.
- Cheek- If we look vertically at the opening size of 4” and the offset of 3”, the dimensions total 7”. The length is given at 7”. So our blank size is 7” x 7”.
- Shear the blanks out. We’ll only draw out the cheek in this case because there is no layout to the wrapper.
- Mark the cheek with an arrow for airflow. If you had sheared all the blanks, you would mark them all for airflow.
- Mark the opening and the center of the opening at each end. Notice we always mark the opening, it is the most important feature of the fitting.
- From here, we have 2 options to finish the layout, we will cover both.
- Geometric Construction Method
- Draw a center line from end to end
- Divide that line into 4 equal parts (using ruler on a diagonal) and number the 3 points
- Create perpendiculars from points 1 and 3 aimed towards the offset
- The point where the perpendicular lines cross the outside of the blank size becomes the radius point for the arcs
- From these 2 points, set your compass to the inside and outside of the opening and swing arcs. A note: if you draw a diagonal line from radius point to radius point, this line will indicate where the lines transition along the ogee curve
- Draw a center line from end to end
- Math Method
- Using the formula (O² x L²)÷(4 x O) we will calculate a radius point at 6 1/16”
- Measure this distance vertically towards the offset, from the center of the opening.
- This point becomes our radius point. Set your compass to the inside and outside of the opening and swing arcs. A note: if you draw a diagonal line from radius point to radius point, this line will indicate where the arcs transition along the ogee curve
- Using the formula (O² x L²)÷(4 x O) we will calculate a radius point at 6 1/16”
- Geometric Construction Method