3. Important Chemicals in Hydrometallurgy
Hydrometallurgy is about producing metals. However, many of the chemical reagents we use are not based on metals. The hydrometallurgist needs to be familiar with these, and with their typical uses. In this section some of the common, relevant industrial chemicals are listed. In addition, the common cations and anions are also listed. The chemical formulas and names need to be learned, particularly for those especially common in hydrometallurgy.
Acids
| Table 3.1 - Acids | ||
|---|---|---|
| Chemical Formula | Common Name | Description |
| H2SO4 | Sulfuric acid | Most common acid: leaching, electrowinning. |
| HCl | Hydrochloric acid | Less commonly used: leaching, electrowinning (e.g. Ni). |
| HF | Hydrofluoric acid | Some specific applications: e.g. lead processing. |
| HNO3 | Nitric acid | Minor |
| H3PO4 | Phosphoric acid | Minor |
For the purposes of hydrometallurgy acids are molecules or ions that ionize to form protons, H+, in aqueous solution. A fuller treatment of acids and bases is given in Part II of this review. Bases are species that accept protons, i.e. a base has some affinity to chemically combine with H+.
Bases
| Table 3.2 - Bases | ||
|---|---|---|
| Chemical Formula | Common Name | Description |
| CaO | Lime/hydrated lime | Crucial: moderate strength/cheapest base |
| Ca(OH)2 | Slaked lime | Most commonly used base. |
| CaCO3 | Calcium carbonate | Weak, but cheap base. Natural mineral. |
| NaOH | Sodium hydroxide | Important: strong base, but expensive. |
| Na2CO3 | Sodium carbonate | Weaker base than NaOH; moderately priced |
| NH3 | Ammonia | Expensive, weak base. More important as a complexing agent (for Ni+2 and Co+2). |
Oxidants
Redox reactions (electron transfer) are a very important class of chemical reactions. Note: An oxidizing agent is a species which accepts electrons. A reducing agent is one which donates electrons. In the process of electron transfer the oxidant (a reactant) gets reduced, or accepts electrons. The reductant (a reactant) gets oxidized, or donates electrons. It is very important to remember these distinctions.
| Table 3.3 - Oxidates | ||
|---|---|---|
| Chemical Formula | Common Name | Description |
| O2 | Oxygen | Crucial for leaching; used as air (21% O2) or as purified O2 (moderately expensive). |
| Cl2 | Chlorine | Strong/expensive: Ni-sulfide leaching. |
| Fe2(SO4)3 • nH2O | Ferric sulphate | Crucial for leaching; may be generated in (n ≈ 5) situ (e.g. by oxidation of FeS2). |
| FeCl3 • 6H2O | Ferric chloride | Possible use in chloride leaching. |
| MnO2 | Manganese dioxide | Strong, insoluble oxidant: uranium leaching. Natural mineral. |
| NaOCl | Sodium hypochlorite | “Bleach.” Strong/expensive. |
| H2O2 | Hydrogen peroxide | Strong/Expensive: not commonly used. |
| CuCl2 • 2H2O | Cupric chloride | Comparable oxidant to FeCl3 in only concentrated chloride solution. |
Reductants
| Table 3.4 - Reductants | ||
|---|---|---|
| Chemical Formula | Common Name | Description |
| Zn | Zinc metal | Moderately strong: cementation (precipitation) to purify solutions and recover (precipitate) metal. |
| Fe | Iron metal (scrap) | Moderate: cementation; less common now. |
| SO2 | Sulphur dioxide | Some less common uses. Readily available by burning sulphur |
| Na2SO3 | Sodium sulphite | |
| H2 | Hydrogen gas | Important/expensive: for making metal powders, especially Ni, Co. |
| Cu | Copper metal | Moderately expensive: some cementation uses; some uses as a simple reductant. |
The world is an oxidizing place, at least on the surface. Hence reductants are not commonly available, except where generated in: 1. anoxic (O2-free) environments (coal, natural gas, sour gas (H2S) and elemental sulfur), and 2. through photosynthesis, e.g. cellulose, starch). Consequently, reductants tend to be more expensive.
Complexing Agents
Complexing agents are molecules or ions that can bond with metals (atoms or ions). One ore more of the complexants may be bound to the metal. The chemical species formed is thought of as a complex of discrete ligands (the complexing agents) bound to a central metal. More on this later in this review.
| Table 3.5 - Complexing Agents | ||
|---|---|---|
| Chemical Formula | Common Name | Description |
| Compound (ligand, if different): | ||
| NaCN (CN-) | Sodium cyanide | Crucial for gold. Expensive. |
| NaCl (Cl-) | Sodium chloride | Chloride leaching. Less common. |
| MgCl2 (Cl-) | Magnesium chloride | |
| NH3 | Ammonia | Leaching, especially for Ni, Co. Moderately expensive. |
| M2S2O3 (S2O32-); M = Na+, NH4+ | Ammonium or sodium thiosulfate | Possible alternative for gold/silver leaching? |
| CO | Carbon monoxide | Used in separation of nickel as Ni(CO)4. Extremely toxic! |
| Organics | Many | As specific extractants for metal ions, into organic solutions. Solution purification. Expensive. |
Note: cations in salts are typically not involved in the complexes, other than as counterions.
Precipitating Agents
Many anions form quite insoluble compounds with many cations. Precipitation can be used to recover a metal ion (wanted or unwanted) from aqueous solutions.
| Table 3.7 - Other Organic Chemicals | ||
|---|---|---|
| Chemical Formula | Common Name | Description |
| Hydrocarbons | e.g. Kerosene | Crucial: solvents for solvent extraction. |
| Activated carbon | C | Crucial: adsorbent for gold cyanide complex. Used in gold extraction. |
Other Organic Chemicals
| Table 3.7 - Other Organic Chemicals | ||
|---|---|---|
| Chemical Formula | Common Name | Description |
| Hydrocarbons | e.g. Kerosene | Crucial: solvents for solvent extraction. |
| Activated carbon | C | Crucial: adsorbent for gold cyanide complex. Used in gold extraction. |
Numerous organic chemicals and mixtures are used as process additives. Organic reagents will be described and discussed as needed.
Common Simple Anions
The common simple anions are listed below. Note: Some O2- does not exist in aqueous solution! It occurs in many solid metal oxides (e.g. CaO), but O2- itself is such a strong base that it reacts completely with water:
\[\ce{O_2^- + H_2O -> 2OH^-}\tag {117}\]
The prefix “bi” indicates that a proton is added to an anion, e.g. S2- is sulfide; HS– is bisulfide.
| Table 3.8 - Common Simple Anions | |
|---|---|
| Chemical Formula | Common Name |
| S2- | sulphide |
| Se2- | selenide |
| F– | fluoride |
| Cl– | chloride |
| Br– | bromide |
| I- | iodide |
| OH- | hydroxide |
| HS- | bisulphide / hydrosulphide |
| SO42- | sulphate |
| HSO4 | bisulfate |
| SO32 | sulfite |
| HSO3 | bisulfite |
| S2O32 | thiosulfate |
| Sx2 | polysulfides (x = 2-9) |
| S2O82 | peroxodisulfate |
| HSO5 | hydrogen peroxosulfate |
| CN | cyanide |
| SCN | thiocyanate |
| OCN | cyanate |
| CO32 | carbonate |
| HCO3 | bicarbonate |
| NO3 | nitrate |
| NO2 | nitrite |
| PO43 | phosphate |
| HPO42 | hydrogen phosphate |
| H2PO4 | dihydrogen phosphate |
| AsO43 | arsenate |
| MnO4 | permanganate |
| CrO42 | chromate |
| Cr2O72 | dichromate |
| MoO42 | molybdate |
| WO42 | tungstate |
| VO43 | vanadate |
| ClO4 | perchlorate |
| ClO3 | chlorate |
| OCl | hypochlorite |
| BrO3 | bromate |
| IO3 | iodate |
| CH3CO2 | acetate |
| C2O42 | oxalate |
| BF4 | tetrafluoroborate |
| PF6 | hexafluorophosphate |
Common Simple Cations
The common simple cations are listed below. In water they form aquo complexes (water as the ligand). It is important to be able to write the formulas and recognize the names. More on coordination chemistry later in this review.
- H+ (or H3O+; the proton is strongly hydrated in water)
- NH4+ ammonium
- Li+
- Na+
- K+
- Rb+ (low natural abundance)
- Cs+ (low natural abundance)
- Mg+2
- Ca+2
- Sr+2 (low natural abundance)
- Ba+2 (low natural abundance)
- Cr+3
- Mn+2
- Fe+2 ferrous
- Fe+3 ferric
- Co+2
- Ni+2
- Cu+ cuprous (unstable in water)
- Cu+2 cupric
- Ag+
- Zn+2
- Cd+2
- Hg+2 mercuric
- Hg2+2 mercurous
- Al+3
- Tl+ thallous
- Tl+3 thallic
- Pb+2
- VO+2 vanadyl
- VO2+
- UO2+2 unranyl
- BiO+
- La+3 (also many other lanthanide +3 cations)
Cations and anions of course occur in combination with each other as electrically neutral salts, with varying degrees of solubility in water and other solvents.